Client: A Large-Scale Industrial Bakery in Casablanca, Morocco
Production Line: Custom 24000PCS Per Hour Burger Bun Production Line
Capacity: 24000 pcs/h
Solutions Provider: IMAR Equipment
Customer Challenges & Pain Points
Before cooperating with IMAR Equipment, the Casablanca bakery encountered several pressing challenges that restricted its development and market expansion. First, the customer’s original production line had a low output of only 5000PCS/h, which was far from meeting the daily order demand of 200,000+ burger buns, leading to frequent order losses and missed market opportunities. Second, the traditional semi-automatic production process required 15 workers per shift, resulting in high labor costs and unstable product quality—about 10% of the burger buns were discarded due to uneven size, inconsistent texture, and imperfect shaping. Additionally, the old equipment failed to comply with Morocco’s latest food safety standards for baked products, posing regulatory risks and affecting the bakery’s reputation. The customer urgently needed a turnkey industrial baking solution to solve these pain points and enhance its market competitiveness.
Our Solution: Custom 24000PCS Burger Bun Production Line
Our Solution: Custom 24000PCS/h Burger Bun Production Line
Based on the customer’s specific needs, production site conditions, and local market requirements, IMAR Equipment customized a fully automatic 24000PCS/h burger bun production line—a high-efficiency industrial baking production line tailored for large-scale bakery operations. Key configurations of the complete production line include:
- Core Equipment (all food-grade 304 stainless steel, compliant with Morocco’s food safety regulations):
Automatic dough mixer: 800kg/batch
- Dough divider: 200 pieces/min
- Dough rounder: 180 pieces/min
- Proofer: Temperature 38-40℃, humidity 85-90%
- Tunnel oven: Length 15m, adjustable temperature 180-230℃
- Cooling conveyor: Length 10m
- Automatic packaging machine: 2500PCS/h
- Local Adaptation Optimization:
Power configuration optimized to 380V/50Hz, matching local power supply
- Detachable components designed for convenient daily maintenance and repair
Operational Convenience:
Equipped with PLC touch screen control system
Easy adjustment of production parameters and real-time process monitoring
One-click start-stop function to reduce operational difficulty
Space & Workflow Optimization: Personalized layout design to maximize factory space utilization and ensure smooth workflow
After-Sales & Support Commitment:
24/7 after-sales support
On-site installation and commissioning within 7 days of equipment arrival
5 days of professional operator training for stable line operation
Implementation & Results
After the equipment was shipped to Casablanca, our 3-person technical team arrived on-site within 5 days to complete installation and commissioning, which took 3 days. We also provided 5 days of on-site training for the customer’s 8 operators, ensuring they could proficiently operate and maintain the production line. The entire implementation process was completed in 10 days, meeting the customer’s urgent timeline requirements.
Since the 24000PCS burger bun production line was put into use, the customer has achieved remarkable results: daily production capacity increased from 8000PCS to 24000PCS, meeting the full demand of local fast-food chains and supermarkets. Labor costs were reduced by 45%—only 7 workers are needed per shift, and the product qualification rate increased to 99.2%, significantly reducing waste. The customer's monthly revenue increased by 52%, and they have signed 3 new fast-food chain cooperation agreements. "This production line has completely solved our capacity and quality problems," said the bakery’s general manager. "The operation is simple, the maintenance is convenient, and the after-sales service is very timely. We will definitely cooperate with your factory again for future expansion."
Conclusion
IMAR Equipment’s customized 24000PCS/h burger bun production line successfully helped the large-scale Casablanca bakery solve its production bottleneck, reduce operational costs, and improve product quality, enabling it to gain a competitive advantage in the booming Moroccan fast-food market. This case fully demonstrates IMAR Equipment's professional strength in custom industrial baking production lines, as well as our rich experience in exporting to the Middle East and North Africa region. If you are a large or medium-sized industrial bakery, central kitchen, or food processing enterprise in Morocco or other regions, looking for a high-efficiency, compliant, and customized burger bun production line or other industrial baking equipment, contact IMAR Equipment for a tailor-made solution that meets your specific needs.
